New technologies in grinding technology - Automated & precise grinding

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Anca: The Complete Solution for Grinding Indexable Inserts

Anca, a global leader in CNC grinding technology, introduces InsertsPro, a powerful, flexible, and universal software solution for grinding indexable inserts and custom special inserts. The system meets the growing demand for automated processes and helps manufacturers reduce setup times, improve production quality, and elevate productivity to a new level.

Efficiency and Flexibility in One System

InsertsPro is suitable for producing both ISO-standard inserts and customized special inserts for specific applications. The fully automated platform combines speed, precision, and flexibility, enabling manufacturers to reduce costs, optimize cycle times, and future-proof their production.

Gallery

After vibratory finishing on the EPX-SF machine.(Image: Anca)

The multi-range internal grinding spindle.(Image: Studer)

With the robotic automation of the proven AeroLap system, Okamoto introduces a unique solution to the market, offering a true performance booster, especially for tool manufacturers and mold makers.(Image: Okamoto)

Gallery with 11 images

Users can utilize the new software on their Anca MX7 machines and additionally leverage other Anca platforms and functionalities to expand capacity and optimize processes.

InsertsPro is Anca's response to the growing demand for a powerful, universal solution for grinding inserts.

Eduard Kleinschmidt, Produktmanager Inserts bei Anca

"With maximum flexibility and comprehensive automation, we enable our customers to manufacture inserts efficiently, precisely, and profitably—within an intuitive software environment."

InsertsPro Delivers Tangible Benefits for Manufacturers:

Faster setup and changeover through intelligent automation
Fewer operator interventions and reduced downtime for increased productivity
Reduced manufacturing costs thanks to optimized grinding strategies
Error-free production through advanced simulation and scrap avoidance
Seamless integration into existing ToolRoom RN35 workflows

This makes InsertsPro the ideal solution for diverse applications—from thread grinding in the automotive industry to profile inserts in aerospace and special geometries for medical technology.

Extensive Optimization with InsertsPro

Indexable inserts are indispensable components of modern machining and are widely used in industries such as automotive, aerospace, medical technology, and the machining of difficult-to-cut materials. Manufacturers face increasing demands: shorter setup times, frequent changeovers, and extensive automation to ensure consistently high quality. At the same time, there is growing demand for specialized profile inserts that offer tighter tolerances, higher productivity, and lower material costs.

InsertsPro is more than just software—it is a groundbreaking platform that transforms insert grinding into an intelligent, fully automated Industry 4.0 process.

Eduard Kleinschmidt, Produktmanager Inserts bei Anca

"We bring Anca's strengths in innovation, precision, and reliability to insert manufacturing, providing our customers with a clear competitive advantage in a dynamic market," says Eduard Kleinschmidt, Product Manager Inserts at Anca.

Technological Highlights

Advanced 3D simulation: high-resolution visualization, grinding path simulation, and integrated measurement
Flexible profile design: Profile editor or DXF overlay with precise approach and exit control
Support for multiple cutting edges with automatic X-axis rotation
Advanced clamping and alignment options for quick changeover
Optimized relief grinding with various clearance angles, wheel types, and compensation strategies
CIM3D integration for process validation, collision detection, and optimized manufacturing workflows

Future-Proof with Industry 4.0

With InsertsPro, Anca positions itself as a key partner for insert production in the era of Industry 4.0. The platform combines automation, flexibility, and precision into a powerful overall solution. It supports cutting tool manufacturers in efficiently scaling their production, quickly implementing new applications, and ensuring consistently high quality across a wide range of applications.

Anca: Anca EPX-SF Revolutionizes Tool Quality

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