Additive Manufacturing Six New Products From Additive Manufacturing

From Juliana Pfeiffer | Translated by AI 5 min Reading Time

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From workflow management software for 3D printers, which can be used to create grid structures for 3D-printed parts, to a ceramic 3D printing system for the production of geometrically complex ceramic components, to the first PTFE-free resin—the innovations in additive manufacturing.

With Iglidur i190PF, Igus has developed a highly stable filament for the 3D printing of wear-resistant and PTFE-free special parts.(Image: Igus)
With Iglidur i190PF, Igus has developed a highly stable filament for the 3D printing of wear-resistant and PTFE-free special parts.
(Image: Igus)

Create Grid Structures Easily

With the new grid structure function, users can create 3D prints with a soft or padded effect - ideal for realistic models of shoes and other soft objects.(Image: Mimaki)
With the new grid structure function, users can create 3D prints with a soft or padded effect - ideal for realistic models of shoes and other soft objects.
(Image: Mimaki)

Mimaki has launched a new version of its workflow management software for 3D printers, Mimaki 3D Print Prep Pro v2.0 (3DP3v2). The updated software version automatically optimizes 3D data for 3D printing. 3DP3v2 is equipped with a conversion function that can be used to create lattice structures for 3D printed parts. With four grid patterns and adjustable density values, the weight of the printed object is already significantly reduced. Depending on the material used, a padded or soft effect can also be achieved. This function is particularly useful when printing realistic 3D models of soft objects such as shoes, sofas or beds that require multidirectional flexibility. While 3DP3 was originally a cloud-only software, 3DP3v2 can now also be used offline with Mimaki 3D printers. The software will be available from June 2026.

Manufacturing Geometrically Complex Ceramic Components

The XJet Nano Particle Jetting solution offers a wide selection of ceramic materials(Image: XJet)
The XJet Nano Particle Jetting solution offers a wide selection of ceramic materials
(Image: XJet)

Ter Hoek has introduced the XJet Carmel 1400C ceramic 3D printing system from XJet. Ter Hoek, known since the 1990s for excellence in precision metal fabrication using advanced EDM, PECM and ultra-precision CNC milling technologies, is now extending its expertise to engineering ceramics. The ceramic 3D printing system enables the Dutch precision manufacturing specialist to produce geometrically complex ceramic components with exceptional accuracy and outstanding surface quality. This opens up new opportunities for regional customers in the aerospace, semiconductor, medical and other innovative industries where geometric innovation and material performance are key. A key benefit of the collaboration between XJet and Ter Hoek is the comprehensive support throughout the entire product lifecycle. XJet's Carmel-1400C system is designed to handle both rapid prototyping and production scale manufacturing, matching Ter Hoek's proven service model from engineering consulting to production enablement.

AI-Supported Manufacturing Platform Accelerates the 3D Printing Process

ProDesk combines all functions in an interactive dashboard with real-time updates on current orders, providing the most important information at a glance immediately after logging in.(Image: Protolabs)
ProDesk combines all functions in an interactive dashboard with real-time updates on current orders, providing the most important information at a glance immediately after logging in.
(Image: Protolabs)

With ProDesk, Protolabs has developed an all-in-one platform. The newly launched online environment enables real-time AI-powered offerings including Design for Manufacturability (DfM), seamless cross-team collaboration and a range of other tools that support prototyping and production projects, increasing the speed of innovation for product development and procurement teams. ProDesk provides AI-powered DFM analysis for injection molding, CNC machining and 3D printing services to provide instant feedback on parts before they go into production. The configurable platform also includes the ability to provide real-time quotes for services such as material options, post-processing and surface treatments. Lead times can also be set, allowing users to customize quotes based on required lead time and budget. ProDesk supports the entire product development process and offers additional benefits: In the platform, users can select components in the production catalog that have already been approved for production. This makes it much easier to manage, organize and reorder parts at a later date.

3D Printed Parts With Injection Molding Quality

With Iglidur i190PF, Igus has developed a highly stable filament for the 3D printing of wear-resistant and PTFE-free special parts.(Image: Igus)
With Iglidur i190PF, Igus has developed a highly stable filament for the 3D printing of wear-resistant and PTFE-free special parts.
(Image: Igus)

Igus has further expanded its filament portfolio with Iglidur i190PF. In addition to a PTFE-free resin and SLS material, Iglidur i190PF is now the first PTFE-free filament from Igus. It is based on the tribofilament Iglidur i190 and has the same tribological properties as the injection molding material Iglidur W300PF. It is also characterized by its high flexural strength of 80 MPa and its lubrication- and maintenance-free operation. The new filament also scores with its high mechanical strength and exceptional abrasion resistance, which significantly outperforms standard plastics such as ABS or nylon. The printed components can be used at temperatures of up to 194 °F and offer a long service life in lubrication-free operation. Iglidur i190PF is also suitable for the construction of sliding components for multi-material parts, as it bonds very well with highly rigid materials. The filament can be easily processed on all commercially available closed 3D printers with a heatable printing plate. With Iglidur i190PF, designers can now produce PTFE-free wear parts in 3D printing without having to accept differences in material performance compared to the well-known and proven Iglidur i190 filament.

Functional, Robust, Deep Black: The SLA Material Accura Xtreme Black

Accura Xtreme Black and Xtreme Grey in comparison.(Image: Speedpart)
Accura Xtreme Black and Xtreme Grey in comparison.
(Image: Speedpart)

The requirements for 3D-printed components are developing rapidly: the shape, level of detail and material properties must be as close as possible to production components in order to enable realistic tests and functional prototypes. With Accura Xtreme Black, Speedpart has added a new SLA resin to its portfolio that meets precisely these requirements: robust, true to detail and deep black. Especially suitable for form, fit and function applications, it impresses with its high durability of demanding assemblies such as robust housings. In combination with the precise SLA technology, functional prototypes can be realized that can withstand even the highest demands. Accura Xtreme Black, developed by 3D Systems, impresses with its precise shape and detail reproduction as well as robust mechanical properties. With layer thicknesses from 0.05 mm (0.002 inches), fine details can be reproduced, while wall thicknesses from 0.25 mm (0.01 inches) and tolerances of ±0.03 mm (±0.001 inches) ensure reliable implementation of complex geometries. Even the basic finish produces a smooth and visually appealing surface. Blasting can be used to refine the component surface to a uniformly matt, anthracite-colored finish. For applications with particularly high visual requirements, a fine-finish process is also available, which specifically smoothes the visible areas and achieves a high-quality appearance.

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Additive Manufacturing of Flexible Partial Dentures

The FDA-approved FP3D resin enables dental laboratories to produce flexible partial dentures reliably, economically and quickly.(Image: Carbon)
The FDA-approved FP3D resin enables dental laboratories to produce flexible partial dentures reliably, economically and quickly.
(Image: Carbon)

With FP3D, Carbon has developed a resin for flexible, removable partial dentures together with Keystone Industries. It is the first dental resin to integrate Carbon's proven double-curing chemistry. FP3D offers exceptional durability, translucency, dimensional accuracy and flexibility—while providing natural aesthetics, an improved fit for patients and significant cost advantages over traditional manufacturing methods. The development is based on direct feedback from dental laboratories looking for a printable alternative to time-consuming traditional methods. The result is an FDA-approved Class II medical device. Compared to traditional manufacturing methods, FP3D offers a simplified workflow that can help reduce time and effort. With a flexural modulus of 800 MPa, FP3D offers a comfortable fit without compromising structural integrity. The high translucency and improved polishability allow for a lifelike appearance and easy post-processing. Available in multiple color options including Original Pink, Light Red Pink and Dark Adriatic to meet a variety of aesthetic requirements.