AI-based maintenance assistant for automated storage systems by Lenze

tmts2026-ticec-banner-en-2000px (https://www.tmts.tw/en)

Taiwan Machine Tool & Accessory Builders' Association (TMBA)

AI maintenance is generally interesting for automation

Lenze is currently integrating the AI maintenance assistant into the warehouse logistics of the Mechatronic Competence Campus in Extertal, as it has been revealed. This allows the company to collect training data on disruptions, failures, and wear, continuously optimizing the "predictive maintenance" solution. According to Lenze, they also plan to integrate the maintenance assistant into their software products as a standard feature to make it available for many applications in the automation industry. The flexibility of the system makes its transfer to other drive technology applications quite conceivable.

Predictive maintenance for little money

Although predictive maintenance has great potential, many companies find it difficult to decide on an investment because the effort is often high and the benefits are hard to quantify in advance. Therefore, Fraunhofer IEM is also developing smart maintenance planning that companies can implement with minimal effort and cost. This is done using the retrofit principle on an old industrial saw, the researchers inform. A low-cost sensor records time series data and transfers it to the cloud. Subsequently, the AI-based algorithms are adjusted and optimized to monitor the condition of the saw blade and provide recommendations for action. Companies will be able to implement the "intelligent" maintenance planning on their own use cases with Fraunhofer IEM from summer 2024.

The cooperation between Lenze subsidiary Encoway and Fraunhofer IEM was also supported in the BMBF project "EASY" (Embedded Artificial Intelligence for Production Systems, duration 10/2020 to 12/2023). Another project partner was Düspohl Maschinenbau.

Subscribe to the newsletter now

Don't Miss out on Our Best Content

Business E-mail

Please enter a valid mailadress.

By clicking on „Subscribe to Newsletter“ I agree to the processing and use of my data according to the consent form (please expand for details) and accept the Terms of Use. For more information, please see our Privacy Policy. The consent declaration relates, among other things, to the sending of editorial newsletters by email and to data matching for marketing purposes with selected advertising partners (e.g., LinkedIn, Google, Meta)

Date: 08.12.2025

Naturally, we always handle your personal data responsibly. Any personal data we receive from you is processed in accordance with applicable data protection legislation. For detailed information please see our privacy policy.

Consent to the use of data for promotional purposes

I hereby consent to Vogel Communications Group GmbH & Co. KG, Max-Planck-Str. 7-9, 97082 Würzburg including any affiliated companies according to §§ 15 et seq. AktG (hereafter: Vogel Communications Group) using my e-mail address to send editorial newsletters. A list of all affiliated companies can be found here

Newsletter content may include all products and services of any companies mentioned above, including for example specialist journals and books, events and fairs as well as event-related products and services, print and digital media offers and services such as additional (editorial) newsletters, raffles, lead campaigns, market research both online and offline, specialist webportals and e-learning offers. In case my personal telephone number has also been collected, it may be used for offers of aforementioned products, for services of the companies mentioned above, and market research purposes.

Additionally, my consent also includes the processing of my email address and telephone number for data matching for marketing purposes with select advertising partners such as LinkedIn, Google, and Meta. For this, Vogel Communications Group may transmit said data in hashed form to the advertising partners who then use said data to determine whether I am also a member of the mentioned advertising partner portals. Vogel Communications Group uses this feature for the purposes of re-targeting (up-selling, cross-selling, and customer loyalty), generating so-called look-alike audiences for acquisition of new customers, and as basis for exclusion for on-going advertising campaigns. Further information can be found in section “data matching for marketing purposes”.

In case I access protected data on Internet portals of Vogel Communications Group including any affiliated companies according to §§ 15 et seq. AktG, I need to provide further data in order to register for the access to such content. In return for this free access to editorial content, my data may be used in accordance with this consent for the purposes stated here. This does not apply to data matching for marketing purposes.

Right of revocation

I understand that I can revoke my consent at will. My revocation does not change the lawfulness of data processing that was conducted based on my consent leading up to my revocation. One option to declare my revocation is to use the contact form found at https://contact.vogel.de. In case I no longer wish to receive certain newsletters, I have subscribed to, I can also click on the unsubscribe link included at the end of a newsletter. Further information regarding my right of revocation and the implementation of it as well as the consequences of my revocation can be found in the data protection declaration, section editorial newsletter.

Maintenance with AI