Bending and Welding

Trumpf Austria Relies on Hybrid Laser Welding from Fronius

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Welding Giant is Virtually Commissioned in Advance

Due to the massive dimensions of the gantry and positioners, the usual installation and prior commissioning of the welding system at Fronius was unfeasible for Trumpf at their own site. Instead, a virtual commissioning with Pathfinder was used. Using this software, a virtual model of the machine was created, including all signals defined in the circuit diagram as well as realistic kinematics. This digital replica allowed software specialists to simulate the system operation in a highly realistic manner. Pathfinder also proved invaluable during the preliminary inspection by Trumpf, as all movements of the welding robots and tilt positioners, which can accommodate up to ten different components, could be virtually experienced with a VR headset. Throughout the design phase, Trumpf’s responsible employees were involved, providing essential input and feedback that significantly contributed to the project's success. The assembly of the laser hybrid welding system at Trumpf also proved to be particularly challenging. The enormous dimensions of the gantry and the tilt positioners, which can swivel up to 90°, put logistics to the test. All components also had to arrive at the right place at the right time to avoid unnecessary delays. Particularly demanding was the nighttime delivery of the two tilt positioners, which, due to their size, had to be transported on partially closed highways. However, according to Trumpf, the effort has more than paid off.

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