RF Analyzer EMC testing in the automotive industry with an EMI analyzer

A guest post by Shashank Vodapally* | Translated by AI 5 min Reading Time

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In the automotive industry, it is necessary for developers to test and validate the EMC performance of various components. Otherwise, there may be interference between electronic devices. The necessary measurements can be explained using the example of the TBMR-110M.

RF Power Electronics: The RF EMI analyzer can be used to examine components for use in vehicles.(Image: Meilhaus)
RF Power Electronics: The RF EMI analyzer can be used to examine components for use in vehicles.
(Image: Meilhaus)

*Shashank Vodapally is an RF specialist at Meilhaus Electronic.

In the rapidly evolving automotive industry, where advanced electronics and wireless techniques are increasingly integrated into vehicles, it is crucial to test electromagnetic compatibility (EMC). A key tool in this process is the RF EMI analyzer (Radio Frequency Electromagnetic Interference), which plays a critical role in ensuring the reliable and interference-free operation of electronic systems in automobiles.

Automobile manufacturers and suppliers use RF EMI analyzers for pre-compliance testing of their products. This allows developers to ensure they meet the necessary EMC requirements before undergoing formal certification. This proactive approach helps identify and resolve EMI issues early in the development process, reducing the risk of costly delays or non-compliance in final certification.

Test and validate EMC performance of components

Image 1: The graphical user interface of the TBMR-110M.
(Image:Meilhaus)

In automotive manufacturing, these analyzers are particularly valuable for testing and validating the EMC performance of various components, from engine control units (ECUs) to infotainment systems operating at a frequency of 110 MHz. RF analyzers measure conducted electromagnetic emissions generated by electronic components and systems in motor vehicles that could potentially interfere with the operation of other onboard systems. These measurements are typically carried out according to standards such as CISPR 25 or OEM-specific requirements to ensure compliance with regulatory guidelines.

For such applications, the company Tekbox has introduced the high-speed EMI analyzer TBMR-110M, which allows developers to perform all necessary measurements. In addition to EMI functions, the device features a built-in tracking generator, an oscilloscope function, a demodulator, and an IQ stream generator. The following text explains the functionality of the TBMT-110M.

RF signal processing and spectrum analysis

Image 2: The block diagram of the RF section.
(Image:Meilhaus)
Image 3: Listing of the preselector filter features.
(Image:Meilhaus)

The RF input is connected to a switchable attenuator with an attenuation range from 0 dB to 30 dB in 10 dB steps and an input protection circuit. This is followed by an 8-channel preselector. The output of the preselector feeds two sequential LNAs (Low Noise Amplifiers). The first stage has a gain of 20 dB and the second stage has a gain of 10 dB. This allows for gain adjustment from 0 to 30 dB in 10 dB steps.

Image 4: The block diagram of the digital part of the analyzer with the FPGA.
(Image:Meilhaus)

The RF signal is sampled, converted to digital via an A/D converter, and processed in an FPGA block with custom logic before the data is stored in a fast synchronous RAM with 256 MB. The microcontroller reads the contents of the RAM and transfers them to the computer via the USB interface, where the spectrum is processed and displayed.

Image 5: The block diagram of the tracking generator.
(Image:Meilhaus)

The tracking generator consists of a 250 MHz DDS (Direct Digital Synthesis), followed by an amplifier and a switchable 10-dB attenuator. It can generate single-tone (CW) signals from very low frequencies up to 100 MHz with a maximum output power of 0 dBm. The analyzer includes a digital receiver with a cascaded switchable and tunable digital filter bank. The maximum RBW (Resolution Bandwidth) is limited to 3.5 MHz. Demodulation, short-term FFT (STFFT), and parallel filter calculation are carried out computationally using powerful multithreading and SIMD (Single Input Multiple Data) technology. EMI (Electromagnetic Interference) test setups include transducers such as measuring antennas, RF current monitoring probes, or LISN (Line Impedance Stabilization Network), just to name the most commonly used. All transducers have characteristics that must be considered for accurate measurement results. This comprehensive setup ensures precise control and analysis capabilities for a wide range of EMI testing applications in various fields, particularly useful in settings where stringent electromagnetic compliance is required.

Antenna factors for electric and magnetic field strengths

Measuring antennas are characterized by their antenna factor AF in [dB/m] and are supplied with an antenna factor table. By adding the electrical antenna factor to the voltage at the antenna output in [dBµV], the corresponding electric field strength in [dBµV/m] is obtained. Electric field strength E [dBµV/m] = VANT [dBµV] + AFE [dB/m]. If antennas are designed to measure magnetic fields, they are characterized by the magnetic antenna factor in [dB/Ωm]. Magnetic field strength H [dBµA/m] = VANT [dBµV] + AFH [dB/Ωm]. The antenna factors are always frequency-dependent and vary slightly depending on the measurement distance between the antenna and the test object.

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Power impedance network and measurement correction

The Line Impedance Stabilization Network (LISN) is a crucial device in Electromagnetic Compatibility (EMC) testing, used to measure unwanted emissions from power lines. The performance of an LISN is characterized by key factors such as impedance, phase, isolation, and the voltage division ratio. This ratio is especially important for correcting measurement values, as it defines the relationship between the voltage at the LISN's RF port and the voltage at the EUT (Equipment Under Test) port.
The testing setup often includes additional components beyond the LISN, such as cables, attenuators, filters, limiters, amplifiers, and other converters. Each of these elements has specific logarithmic parameters, like gain or attenuation, which must be accounted for in the analysis of raw data. Depending on their role, these parameters are either added to or subtracted from the raw data to accurately determine the actual levels of interference. Precise calculation and adjustment of these parameters are essential to ensure reliable and accurate EMC test results.

The following formula is implemented in the TBMR-110M software and in EMCview: Diagram amplitude = Raw amplitude [dBµV] - Cable file - LISN file + Antenna file - Amplifier file.

Each file can characterize various components. The software identifies the files by their extensions:

  • Cable files: *.cac

  • LISN files: *.lsc

  • Antenna files: *.ant

  • Amplifier files: *.amp

Each component can be defined in any of the files as long as the parameter has the appropriate sign. For example, the attenuation value of an attenuator must be negative in cable, LISN, or amplifier files, but positive in antenna files. RF current probes are defined in LISN files with positive transimpedance values. (heh)