Koller Kunststofftechnik and German Edge Cloud successful digitization project

Production Processes Production Digitalized in Record Time

2025-10-06 Source: Koller Kunststofftechnik | Translated by AI 2 min Reading Time

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Koller Kunststofftechnik GmbH, together with German Edge Cloud (GEC), has successfully implemented a comprehensive digitization project in less than a month. As a result, Koller now has a clear overview of its production processes and energy consumption. Errors can be identified more quickly, and optimization potentials become visible.

Insight into the production of Koller Kunststofftechnik GmbH(Image: Koller Kunststofftechnik GmbH) — Insight into the production of Koller Kunststofftechnik GmbH
(Image: Koller Kunststofftechnik GmbH)

The successfully implemented digitalization project has another advantage for Koller Kunststofftechnik GmbH, a manufacturer of injection-molded parts for the automotive industry: the company became Catena-X-ready in no time. In a proof-of-concept (PoC), a Catena-X use case was implemented between Koller Kunststofftechnik GmbH and the BMW Group. Koller successfully and securely transferred traceability data to the OEM according to Catena-X standards. This is made possible by the Catena-X-certified product Oncite DPS from German Edge Cloud. The productive deployment for data exchange between the automotive supplier and the OEM is planned for 2025.

The applied approach model and the use of Catena-X certified products demonstrate the capabilities of the standards established in the automotive network.

Oliver Ganser, Vice President—Processes, Digitalization, Governance and Catena-X at the BMW Group

Integrate Various Data Sources

This project was driven by the increasing quality requirements and documentation obligations of the automotive industry as well as the need for effective energy monitoring. The challenges previously included the integration of various data sources, including machines and energy sensors, as well as overcoming isolated systems that had so far prevented a holistic view of production processes.

By implementing the software modules "Transparency" and "Energy" of Oncite DPS, these obstacles were eliminated. The solution enables centralized data collection and standardization from machines, plants, and energy sensors. This ensures not only real-time data availability but also supports the execution of long-term analyses.

After Three Days of Near Real-Time Data Availability

Just three days after implementation, those responsible at Koller Kunststofftechnik were able to easily retrieve relevant data as well as the OEE—replacing the previously labor-intensive manual collection. This quickly resulted in significant effects. The detailed overview of production processes and energy consumption enables faster identification of errors and the discovery of new optimization potentials. This comprehensive transparency empowers the company to make fact-based decisions and proactively improve production processes.

This project demonstrates how value-adding digitization in production can be realized within a very short time and deliver immediately measurable benefits. With the implementation of Oncite DPS, we can position ourselves not only as an innovative and competitive partner but also establish the foundation for the requirements of the automotive industry in just a few days.

Michael Ferstl, Production Manager at Koller Kunststofftechnik

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