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Moyola Precision Engineering drives Aerospace Growth in the UK New Era of Productivity

Source: Press release | Translated by AI 3 min Reading Time

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As demand in the aerospace sector continues to grow, Moyola Precision Engineering has taken a step to expand its production capacity by investing in the first 5-axis horizontal machining centers (HMC) "AeroCell 160 | 400" from Bavius in the UK.

Two "HBZ AeroCell 160" in the Moyola factory. The machines mark a significant milestone in Moyola's ongoing commitment to performance, innovation and global competitiveness.(Image: Moyola)
Two "HBZ AeroCell 160" in the Moyola factory. The machines mark a significant milestone in Moyola's ongoing commitment to performance, innovation and global competitiveness.
(Image: Moyola)

In response to continued growth and increasing demand in the aerospace sector, Moyola launched a strategic R&D initiative to expand capacity and revolutionize its manufacturing approach for a major international aerospace program. The project focused on developing a new manufacturing method that incorporated innovative tooling strategies and a reimagined, highly efficient production workflow.

At the heart of this initiative was the installation of two "AeroCell 160 | 400" HBZs—one in December 2023, the second in February 2025— configured as a fully integrated two-pallet production unit and specially adapted for the high-speed processing of large aluminum aerospace parts.

Lee Averill, CAD/CAM Engineering Manager at Moyola, commented: "The 'AeroCell' configuration has played a key role in redefining our approach to machining large workpieces—it consistently exceeds our expectations in terms of speed and precision."

Long-Term Technology Partnership

The "AeroCell 160" was developed by Bavius, a machine manufacturer headquartered in southern Germany. With over four decades of experience in 5-axis machining, Bavius has developed into a global technology partner for the high-performance machining of aluminum, particularly in the aerospace sector.

With horizontal processing, a double pallet changer and a powerful high-performance spindle, the machine offers the following features

  • Realistic, practical machining rates of over 12 liters per minute—without compromising on process reliability, even with large-volume components.
  • Precision machining of large, complex geometries, with tight tolerances even at high speeds
  • Seamless transitions between roughing and finishing.
  • Significantly reduced cycle times thanks to fast tool changes, synchronized two-pallet operation and intelligent process control in combination with high machine dynamics.
The Moyola, Bavius and Engineering Technology Group team in front of the HBZ "AeroCell 160". The companies share a commitment to quality, technical excellence and innovation in aerospace manufacturing.(Image: Moyola)
The Moyola, Bavius and Engineering Technology Group team in front of the HBZ "AeroCell 160". The companies share a commitment to quality, technical excellence and innovation in aerospace manufacturing.
(Image: Moyola)

Lee explained: "The installation of the 'AeroCell 160' went smoothly and efficiently, with minimal disruption. Since commissioning, machine uptime has been very good and performance has exceeded our expectations."

The installed "AeroCell 160" machines are now running at full production capacity. Thanks to optimized technology, intelligent pallet handling and a balanced cycle time, Moyola benefits from a highly stable and continuous machining process with minimal downtime—an ideal basis for scaling production while maintaining precision and consistency.

This new capability enables Moyola to meet key production commitments more flexibly and efficiently. The combination of high-speed machining and precision manufacturing ensures that Moyola can reliably meet the demanding requirements of the aerospace sector.

Lee explains: "The launch of the first 'AeroCell 160' machines in the UK is a big step in our partnership with Bavius. Utilizing this cutting-edge technology has been both exciting and challenging—driving innovation while strengthening our shared commitment to excellence."

About Moyola Precision Engineering

Moyola Precision Engineering is a partner to the global aerospace and defense industry, delivering high-performance solutions through precision manufacturing of complex 5- and 6-axis components. With advanced capabilities in machining, assembly, direct line supply and in-house treatment and chemical processes, Moyola supports OEMs and Tier 1 and Tier 2 suppliers with comprehensive manufacturing expertise. The company specializes in aluminum, titanium, steel and plastic components, combining cutting-edge technologies with deep industry knowledge to meet the most demanding specifications in commercial and military aerospace programs.

Founded in 1976, Moyola Precision Engineering began as a small manufacturing company in Castledawson, Northern Ireland. Over the decades, it has grown to become a leading global provider of integrated machining and assembly solutions to the aerospace, defense, space and industrial sectors.

The company achieves international success by exporting to countries in Western Europe, North America, Asia and South Africa. Its commitment to innovation is reflected in its continuous investment in research and development—in some years up to 30 percent of sales—and in collaborations with universities and government agencies. In recent years, Moyola has doubled its production space and added a NADCAP-certified treatment facility, further strengthening its position as a key supplier to major aerospace programs.

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