Sheet Metal Process Seamless Process Chain for Maximum Efficiency

Related Vendors

AMADA GmbH

Wuxi InfiMotion Technology Co., Ltd.

Sheet metal processing is a complex field that requires seamless integration of various process steps. Amada sets standards here with its VPSS 4i software and presents a seamless sheet metal process – from cutting to bending and welding to the finished part.

The key to success lies in intelligent software that coordinates all involved processes. In today's manufacturing world, characterized by customization, short delivery times, and the pursuit of maximum efficiency, isolated solutions are no longer viable. Companies need integrated systems that can seamlessly exchange data between various departments and machines.

Start with the welding process: Choosing the right connection

The process at Amada begins with the decision on the appropriate welding joint. Even at this early stage, before the material is processed, Amada relies on intelligent analysis. The software takes into account material properties, required strengths, and the component's later application to determine the optimal welding method and configuration. The early determination of welding parameters and the associated precise geometry planning are crucial for the quality and efficiency of subsequent steps.

Bending process with corresponding bend allowances: Reduce error sources

After the welding analysis, the bending process is considered. Here, Amada's expertise, combined with integrated software, comes into play. The software precisely calculates bend deductions based on a comprehensive material database and decades of experience. Conventional methods often require manual adjustments and carry the risk of errors that can result in rejects and rework. The Amada software eliminates these sources of error by predefining the exact dimensions, angles, and tool pairings.

Cutting with state-of-the-art technology: Flexibility and precision

The final cutting dimensions are defined by taking the previous aspects into account. Here too, Amada offers a wide range of state-of-the-art technologies, all seamlessly integrated into the overall software. Customers can choose between different manufacturing methods, depending on their specific requirements:

• CNC punching technology: Ideal for fast and cost-effective processing of thin to medium sheet thicknesses. Amada punching machines are renowned for their precision and versatility.
• Punch-laser combination technology: Combines the advantages of punching with the flexibility of laser cutting.
• Pure fiber lasers: For utmost precision, speed, and the processing of the most complex geometries, Amada's fiber laser solutions are the first choice. Outstanding processing of various materials with excellent cutting quality.

The crucial role of seamless software

The core of this process chain is Amada's integrated software Livlots. It acts as a central control authority, connecting and coordinating all the mentioned processes. From the initial design phase to welding planning, bend parameter settings, and the generation of the cutout, the software ensures a continuous data flow. The software enables a comprehensive simulation of the entire process, allowing potential issues to be identified and resolved early on.

Joining aids and fixture planning: Optimization of the welding process

Amada's software also offers a variety of intelligent joining aids, which assist in the precise positioning and connection of components, especially for complex assemblies. Visual guides and automated positioning suggestions can significantly simplify and accelerate the assembly process.

In addition, the software also takes the utilized fixtures into account and can even assist in the design of new fixtures. This ensures that the workpieces are optimally held and positioned throughout the entire processing process, increasing precision and reducing waste.

Added value through integration

By providing a seamless view of the sheet metal process through intelligent software, Amada positions itself as a pioneer in the sheet metal processing industry. Customers benefit from:

• Higher efficiency: Shorter lead times, reduced setup times, and minimized waste.
• Improved quality: More precise components and consistent results thanks to optimized processes.
• Maximum flexibility: Adaptation to a wide range of requirements and the ability to quickly respond to changes.
• Cost savings: Reduced material consumption, lower labor costs, and increased productive times.
• Lower error susceptibility: Elimination of manual error sources through automated data transfer and process control.

Amada not only offers machines but a holistic solution that helps companies enhance their competitiveness in an increasingly demanding market.

*Product Manager Punching and Laser Technology, Amada GmbH