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Digital Twin Siemens Brings the Industrial Metaverse to Life

Source: Siemens | Translated by AI 1 min Reading Time

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Digital Twin Composer from Siemens enables companies to use industrial AI, simulations and real-time physical data to make decisions virtually, quickly and at scale.

Pepsi digitizes selected production facilities and warehouses in the USA using Digital Twin Composer.(Image: Siemens)
Pepsi digitizes selected production facilities and warehouses in the USA using Digital Twin Composer.
(Image: Siemens)

Siemens has unveiled Digital Twin Composer, a new industrial metaverse technology that combines physical AI with a comprehensive digital twin and enables virtual decision-making on an industrial scale. According to a press release, the new software solution is aimed at industrial companies that want to combine industrial AI, simulations and physical real-time data to develop and operate products, processes and factories faster, safer and more efficiently.

The Digital Twin Composer builds large-scale, photorealistic 3D environments in which 2D and 3D Digital Twin data from the Siemens portfolio is combined with real operating data. The underlying scenarios are created using the Nvidia Omniverse libraries and cover the entire life cycle of products, plants and production processes. According to the company, users receive contextual real-time insights and can virtually test and optimize designs, layouts or processes long before physical changes are implemented.

Pepsi provides a practical example: together with Siemens, the consumer goods manufacturer is digitizing selected production facilities and warehouses in the USA. High-precision digital 3D twins physically replicate machines, conveyor technology and operator routes and simulate plant operation and the supply chain. Within a few weeks, new configurations could be validated to increase capacity and throughput. According to Siemens, up to 90 percent of potential problems can be identified before real implementation. During the first implementation, Pepsi achieved a 20 percent increase in throughput, shortened development cycles and a 10 to 15 percent reduction in capital expenditure.

Digital Twin Composer is part of Siemens Xcelerator and combines engineering, simulation and operation in an end-to-end model. Following its presentation at CES 2026, the solution is currently in an early access phase and is available to selected customers.

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