Passive Components Pulse Load Resistors Ensure Safe Dissipation of Voltage Peaks

From Stefanie Eckardt | Translated by AI 2 min Reading Time

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Isabellenhütte introduces new pulse load resistors that absorb voltage peaks in power electronics for automotive applications, protecting downstream components and parts from damage caused by increased load in the circuit. The pulse load resistors stand out especially with a space-saving design and rapid heat dissipation.

Isabellenhütte introduces new pulse load resistors that absorb voltage peaks in power electronics for automotive applications(Image: Isabellenhütte)
Isabellenhütte introduces new pulse load resistors that absorb voltage peaks in power electronics for automotive applications
(Image: Isabellenhütte)

Voltage spikes can be triggered by rapid switching operations and further amplified by inductances. This can damage or destroy downstream components. With the new PMx pulse load resistors from Isabellenhütte—the first available model being the PMT (2817)—these peaks can be safely dissipated. The series is based on Isabellenhütte's proven SMD shunt resistors but is designed not for precise measurement tasks, but for damping voltage spikes.

Self-Developed Resistor Material

The PMT design follows the ISA-Plan principle: on a copper substrate is a foil made of the in-house resistor material Noventin, which optimizes pulse load capacity with its high specific resistance. The voltage peaks are temporarily stored in the resistor material and dissipated as heat into the circuit board through the large copper terminals.

Depending on the pulse energy encountered, one or more pulse load resistors may be required for absorption. Multiple resistors can be connected as arrays in parallel or in series to evenly dissipate the loads. The number and type of connections depend on the expected pulse load, the space requirements on the circuit board, and the desired resistance values.

Application Field E-Fuses

Within a snubber circuit consisting of a resistor and capacitor, the PMx resistors are suitable for use in e-fuses, resettable electronic fuses, such as those installed in cigarette lighters. If an excessive load is drawn, the e-fuse interrupts the contact to protect the connected devices. The rapid switching off of the e-fuse activates the snubber circuit. The capacitor initially absorbs the high pulse load and discharges it through the pulse load resistor. This resistor converts the pulse energy into heat and dissipates it to the circuit board via the copper legs.

AEC-Q200-Compliant

All resistors in the PMx series are tested according to AEC-Q200 standards. Within this series, the PMT in size 2817 with a resistance range from 50 mOhm to 2.5 Ohm (R050, R500, 1R00, and 2R50) is currently available. The PMT is currently in the final stage of the qualification process, with series production scheduled to begin at the end of March 2026. In addition to the values listed in the datasheet, customer-specific variants within this range can also be realized. Furthermore, other sizes are available upon request: feasibility for the PMS in size 2512 has already been tested and can be implemented in a short time since existing equipment from shunt production can be used. The PMP in size 2010 is also a viable additional option. Samples are available upon request. (se)

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