Hürsan Pres's requirements for a new press were clear: lower energy consumption, repeat accuracy, noise reduction and a new drive system. A powerful servo drive system was required and Baumüller provided an efficient system with high pressing force and precise pressure and flow control.
Servo hydraulics independent of the control system: The servo hydraulics software module is integrated directly into the b Maxx 5500 servo drive (pictured: Mehmet Sari, Export Sales Manager at Hürsan Pres (left), Özgür Deniz Demirbaş, Country Manager at Baumüller Turkey)
(Image: Baumüller)
The new "Servo" press was to meet the increasing demand for higher precision and lower energy consumption, and a more innovative drive system was needed. Everything else, including the head control, was to remain with the previous supplier. The Turkish manufacturer Hürsan Pres was therefore looking for a new drive solution and a partner with a powerful servo drive system and application expertise in metal forming.
For its new press, Hürsan Pres relied on an efficient drive system from Baumüller for the first time. The servo-hydraulic solution for the 440 short tons machine consists of the dynamic DSD2 servo motor series, the servo drive b Maxx 5500 and the servo-hydraulic software module integrated in the converter.
Gallery
Servohydraulics: Energy-Saving Pressure And Volume Flow Control
The new Servo combines all the advantages of hydraulic presses, such as high pressing forces and flexibility, and also offers optimization in terms of cycle time, repeat accuracy, energy consumption and environmental compatibility thanks to the powerful motor-pump combinations from Baumüller.
The high energy efficiency of the servo-hydraulic solution is the result of demand-driven pump performance. When the press is at a standstill, the motors are also at rest and do not consume any energy.
(Image: Baumüller)
With the servo pump, Baumüller combines the advantages of hydraulic power transmission with the benefits of electric servo drive technology. Servo pump drives for the hydraulic supply consist of a fixed displacement pump driven by a servo motor. By changing the motor speed in a highly dynamic manner, the quantity and pressure can be precisely controlled. As the servo pump only provides power when it is actually being used, the machine consumes much less energy. The energy-saving potential of Baumüller's servo hydraulics is therefore particularly evident during breaks in the process.
High-Performance Drive Solutions for More Power And Energy Efficiency
The servo press uses the DSD2 servo motors from Baumüller. The series offers very low moments of inertia to provide the necessary dynamics for precise pressure control during the forming process. Thanks to the various shaft and flange options, the hydraulic pumps can be attached directly to the servomotors. The elimination of the coupling and bellhousing reduces the overall length, noise emissions during operation and installation time. It is also possible to distribute the pressing power to several motors, which are connected via a master-slave coupling.
Intelligent servo drives b Maxx
Intelligence in the drive means that functions that traditionally took place in the central control system are now located in the servo drive. This is also the case with servo hydraulics, for example. The software with all the functionalities for operating the servo-hydraulic system is integrated directly on the Softdrive PLC in the b Maxx servo inverter.
Independent of the Control Unit: Intelligence Lies in the Drive
At Baumüller, the entire servo-hydraulic system is a drive-based solution. This means that the software with all functionalities is integrated directly into the b-Maxx servo converter. This is where the pressure and volume flow is regulated and numerous other functions, such as pump monitoring, are controlled. The switch to a Baumüller drive system is therefore independent of the central PLC and can be combined with the products of various control system providers. This means that the requirements for the central control system do not change when switching from a standard motor to a controlled servomotor. The interfaces for connecting to the machine remain the same. The implementation of the system is manufacturer-independent and possible with a wide variety of controller types.
A clear advantage for Hürsan Pres, which is using a different manufacturer for the head control for the new press. For example, the Baumüller drives can be supplied with the fieldbus option for Profinet. Baumüller also has motion control libraries for Siemens and other manufacturers in its range; this makes connecting the drive system to a Siemens PLC extremely easy.
With the b-Maxx servo inverters, Baumüller offers suitable servo drives for high performance classes. They have compact installation dimensions and offer a wide and scalable selection of optional safety functions. The devices also have the option of energy recovery.
In order to provide the high volume flows required for servo-hydraulic presses, motors with very high outputs are needed. Master-slave systems for load sharing are therefore often predestined for this application. Baumüller drives offer very flexible connection methods for finding the most suitable solution.
Partnership from Specifications to Acceptance
As an international company with a competent product development team, Hürsan Pres places the highest demands on its suppliers. A dynamic company was therefore sought to support Hürsan's approach and jointly develop the machine portfolio.
Baumüller is a medium-sized company with over 40 locations worldwide, whose drive systems with highly dynamic and precise servo technology ensure maximum efficiency in operation. The drive manufacturer can react flexibly to customer requirements on the basis of a comprehensive hardware and software modular system—a perfect partner for Hürsan to master challenging projects and future technologies.
Date: 08.12.2025
Naturally, we always handle your personal data responsibly. Any personal data we receive from you is processed in accordance with applicable data protection legislation. For detailed information please see our privacy policy.
Consent to the use of data for promotional purposes
I hereby consent to Vogel Communications Group GmbH & Co. KG, Max-Planck-Str. 7-9, 97082 Würzburg including any affiliated companies according to §§ 15 et seq. AktG (hereafter: Vogel Communications Group) using my e-mail address to send editorial newsletters. A list of all affiliated companies can be found here
Newsletter content may include all products and services of any companies mentioned above, including for example specialist journals and books, events and fairs as well as event-related products and services, print and digital media offers and services such as additional (editorial) newsletters, raffles, lead campaigns, market research both online and offline, specialist webportals and e-learning offers. In case my personal telephone number has also been collected, it may be used for offers of aforementioned products, for services of the companies mentioned above, and market research purposes.
Additionally, my consent also includes the processing of my email address and telephone number for data matching for marketing purposes with select advertising partners such as LinkedIn, Google, and Meta. For this, Vogel Communications Group may transmit said data in hashed form to the advertising partners who then use said data to determine whether I am also a member of the mentioned advertising partner portals. Vogel Communications Group uses this feature for the purposes of re-targeting (up-selling, cross-selling, and customer loyalty), generating so-called look-alike audiences for acquisition of new customers, and as basis for exclusion for on-going advertising campaigns. Further information can be found in section “data matching for marketing purposes”.
In case I access protected data on Internet portals of Vogel Communications Group including any affiliated companies according to §§ 15 et seq. AktG, I need to provide further data in order to register for the access to such content. In return for this free access to editorial content, my data may be used in accordance with this consent for the purposes stated here. This does not apply to data matching for marketing purposes.
Right of revocation
I understand that I can revoke my consent at will. My revocation does not change the lawfulness of data processing that was conducted based on my consent leading up to my revocation. One option to declare my revocation is to use the contact form found at https://contact.vogel.de. In case I no longer wish to receive certain newsletters, I have subscribed to, I can also click on the unsubscribe link included at the end of a newsletter. Further information regarding my right of revocation and the implementation of it as well as the consequences of my revocation can be found in the data protection declaration, section editorial newsletter.
Before the project started, the basic parameters such as the peak torque and the maximum required speed of the motor were clarified. The next step was to define the most suitable drive system and then to adapt the components, including the servo-hydraulic software package, to the needs of Hürsan Pres. Özgür Deniz Demirbaş, Country Manager at Baumüller Turkey, emphasized that Baumüller worked closely and in very good coordination with Hürsan in every phase of the project.
And the result is impressive: The new "Servo" press forms with high pressing force in combination with low energy consumption and precise pressure and flow control. The response was extremely positive, with the result that a follow-up order for an even larger press was placed shortly after the premiere.
Innovation Through Trusting Cooperation
Mehmet Sari, Export Sales Manager at Hürsan Pres, is very satisfied with the cooperation: "With the help of the service and application team from Baumüller Turkey, the many years of experience and expertise in drive technology was combined with our specialist knowledge in metalworking. In addition to on-site support, we were also able to draw on the broad application know-how from Baumüller's central application and industry management. We work together with Baumüller on a very cooperative basis. Partnership means that we actively look for solutions together and also benefit from short communication channels."
Lower energy consumption, repeat accuracy, noise reduction and also an innovative drive system: these numerous requirements could be combined in one press using a servo-hydraulic drive. And the switch to a new type of drive was much easier than expected thanks to drive-based servo hydraulics.
Hürsan Pres is one of the leading suppliers of hydraulic presses. Founded in 1976, the company maintains its leading position in the industry with new engineering solutions and many years of experience. The CE-certified machines are produced in Turkey and exported to more than 45 countries around the world.
Longer service life of battery-based energy storage systems
:quality(80)/p7i.vogel.de/wcms/53/f7/53f7dadbe4d656a3fd4f4077445f29f6/0129828707v1.jpeg "Thanks to its compact design and drilling/unscrewing function, the Fire Birdie is suitable for applications with limited installation space and frequent tool changes. (Image:Marcel Kraibühler)")
:quality(80)/p7i.vogel.de/wcms/da/4d/da4da8d34671dc6bce80e496212de877/0129850788v1.jpeg "Mate-XT Go supports the arms and shoulders during overhead work and repetitive tasks and is designed to significantly reduce muscle strain in everyday working life. (Image:Comau)")
:quality(80)/p7i.vogel.de/wcms/95/97/95976dbaac68b249eb65e74c5aad5300/0129651893v1.jpeg "The C2.0 centric clamps, the S2 fixed jaw clamps and the \"gredoc\" zero-point clamping systems are used for machining the raw parts. Fastening is carried out with width across flats 27. (Image:Gressel)")
:quality(80)/p7i.vogel.de/wcms/57/1b/571b8895efb299d70846bbdbd7af2338/0130043886v1.jpeg "Servo hydraulics independent of the control system: The servo hydraulics software module is integrated directly into the b Maxx 5500 servo drive (pictured: Mehmet Sari, Export Sales Manager at Hürsan Pres (left), Özgür Deniz Demirbaş, Country Manager at Baumüller Turkey) (Image:Baumüller)")
:quality(80)/p7i.vogel.de/wcms/3b/27/3b27f6c5848be73acecb04054bf0a146/0130115209v1.jpeg "Spectroscopic glucose measurement with infrared spectroscopy enables more regular measurements without physical strain. (Image:Endrich)")
:quality(80)/p7i.vogel.de/wcms/3f/cc/3fccb748b0fe16f1f61249d94c72f126/0130149439v1.jpeg "Requirements for integrated power supply systems: Precise AC and DC power supply systems that not only provide energy, but also reliably combine measurement, analysis and system integration. (Image:Schulz Electronic)")
:quality(80)/p7i.vogel.de/wcms/fd/93/fd93e01c16f5a4709278499d981a459c/0130061090v1.jpeg "Revealed: These servo drives are assembled at Aerotech in Fürth. (Image:Aerotech)")
:quality(80)/p7i.vogel.de/wcms/cb/8a/cb8ae7f5205365efce3e7285154fc3cf/0130132198v1.jpeg "Markus Huber (left) and Nicolai Friis from TU Wien know how to make quantum computers multidimensional in order to perform computing operations even better. (Image:TU Vienna / A. Rommel)")
:quality(80)/p7i.vogel.de/wcms/63/21/6321beb732bf7d92640df46d7aa77573/0130125122v1.jpeg "As part of the Carbon Lab Factory Lausitz, a pilot plant for the production of sustainable, cost-effective and competitive carbon fibers will be built at the Guben site. (Image:Fraunhofer IAP / Kristin Stein)")
:quality(80)/p7i.vogel.de/wcms/53/4f/534fe0f168f6ee070ded4a48faca4cef/business-wire-main-image-1103x620v1.jpeg "The new UR AI Trainer, developed by Universal Robots and Scale AI, is the first direct lab-to-factory solution for AI model training.
(Source: Universal Robots)")
:quality(80)/p7i.vogel.de/wcms/08/70/087062e2e1a9b9add5777410dd746ee9/adobestock-1923991605-5607x3156v1v1.jpeg "A new type of tactile sensor, inspired by human skin, even recognizes grains of sand. (Image:Curioso.Photography - stock.adobe.com)")
:quality(80)/p7i.vogel.de/wcms/7f/08/7f087d7013424d123ab7275cd2e3fe55/adobestock-809456218--c2-a9-20degimages-20-e2-80-93-20stock-adobe-com-ki-generiert-4179x2351v1v1.jpeg "The digital upgrading of existing machines conserves resources, saves energy and reduces the need for new production. (Image:Degimages - stock.adobe.com/AI-generated)")
:quality(80)/p7i.vogel.de/wcms/90/db/90db3087d3af0560fcdb4dbc42443ce1/0130157448v1.jpeg "The switch to SDV is the most complex transformation the industry has ever had to master. The end consumer gets a vehicle that gains rather than loses value over its lifetime. (Image:Sonatus)")
:quality(80)/p7i.vogel.de/wcms/73/f0/73f00bb99a23197db05bb584fe78f20f/0130080581v1.jpeg "The \"China Speed\" analysis by Roland Berger shows that the speed of development has only a limited connection with labor costs. (Image:freely licensed at Pexels)")
:quality(80)/p7i.vogel.de/wcms/2f/5b/2f5ba6a150b52c2b8efada560c5cdafe/0130143442v1.jpeg "Automotive suppliers are facing a severe crisis, which is primarily due to a combination of structural change and economic problems. (Image:freely licensed at Pexels)")
:quality(80)/p7i.vogel.de/wcms/22/d0/22d03cd48e992435338b59464c428d41/0129739814v1.jpeg "More electric vehicles on the roads mean a higher demand for electricity - which should ideally be covered by renewable energies. (Image:BMW)")
:quality(80)/p7i.vogel.de/wcms/94/7a/947ac066b98cbcd3470e83ff9da3e25f/0130096114v1.jpeg "The use of amorphous steels in the stator enables a significant reduction in losses and increases the efficiency of modern electric motors in vehicle drives. (Image:Horse Powertrain)")
:quality(80)/p7i.vogel.de/wcms/e5/f1/e5f171d3d7ae021332cc0aeae4d6e299/0130127049v1.jpeg "In collaboration with Shanghai Jiao Tong University, Lenovo has presented a silicon anode battery under the name \"ED1000\" as a proof of concept for mobile workstations. (Image:Lenovo)")
:quality(80)/p7i.vogel.de/wcms/fa/69/fa696e59706b96fff02283dd74cc2398/0130129635v1.jpeg "Samsung Co-CEO Jun Young-hyun wants to respond to the AI-driven boom in demand in the memory market with contracts for up to five years. This should provide more planning security in the traditionally volatile storage business. At the same time, however, this is likely to increase the pressure on customers to secure precise long-term requirements, prices and supply chains. (Image:Samsung)")
:quality(80)/p7i.vogel.de/wcms/31/a8/31a883a47b86634c382923e78fd9a4c9/0130133225v1.jpeg "Figure 1: GMSL-capable point-to-point connection. (Image:ADI)")
:fill(fff,0)/images.vogel.de/vogelonline/companyimg/76800/76895/65.jpg "FAULHABER_120mm.jpg ()")
:fill(fff,0)/p7i.vogel.de/companies/69/88/69882c428938e/tmts2026-ticec-banner-en-2000px.png "tmts2026-ticec-banner-en-2000px (https://www.tmts.tw/en)")
:fill(fff,0)/p7i.vogel.de/companies/67/eb/67eba621ef6ea/logo2.png "logo2 (Wuxi InfiMotion)"){kind=logo}
:quality(80)/p7i.vogel.de/wcms/f6/85/f685f0f3b613e53e2ea0f9bcb344dbc5/0127869233v1.jpeg "Mehmet Sari, Export Sales Manager at Hürsan Pres: \"With the help of the service and application team from Baumüller Turkey, the many years of experience and expertise in drive technology were combined with our specialist knowledge in metalworking.\"(Image: Baumüller)")
:quality(80)/p7i.vogel.de/wcms/e4/77/e477b438674b4819913cf6a767ff3d0e/0127869243v1.jpeg "The servomotors in the DSD2 series have an excellent torque-inertia mass ratio. This ensures maximum dynamics, i.e. fast and precise production.(Image: Baumüller)")
:quality(80)/p7i.vogel.de/wcms/49/a2/49a20b948d89eebfe50840368de89279/0127869229v1.jpeg "The Servo series was launched at the end of 2024 and is the first press from Hürsan Pres with a servo-hydraulic drive system.(Image: Baumüller)")
:quality(80):fill(efefef,0)/p7i.vogel.de/wcms/65/40/6540d82b23290/semitron-wp13-whitepaper-cover.png "Semitron_WP13_Whitepaper-Cover")
:quality(80)/p7i.vogel.de/wcms/0f/56/0f566d957a53b5bdda658d3bcef90486/0127131321v1.jpeg "Modern injection molding machines come with either electric or hydraulic actuators, depending on the application. (Image: ©TongTa - stock.adobe.com)")
:quality(80)/p7i.vogel.de/wcms/d1/20/d1200ea644f9fabf17c2a919b5ada720/0127928583v1.jpeg "The i650 Motec frequency inverter, combined with the m550/m650 synchronous motor, offers a powerful and energy-efficient solution. (Image:Lenze)")