Five world premieres for machining

DMG Mori open house exhibition Five world premieres for machining

2025-01-13 Source: Press release | Translated by AI 5 min Reading Time

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More precise and productive is once again the motto of this year's DMG Mori open house exhibition. From February 10 to 21, 2025, not only can five world premieres be experienced up close, but also other highlights such as the assembly of individual high-end machining centers.

Machining of an engine block on the DMU 75 Monoblock with PH Cell 300.(Image: DMG Mori) — Machining of an engine block on the DMU 75 Monoblock with PH Cell 300.
(Image: DMG Mori)

With its open house exhibition in Pfronten (Germany), DMG Mori offers an exclusive platform for collaborative exchange, inspiration, and the presentation of groundbreaking innovations. From February 10 to 21, 2025, customers, suppliers, and other professional visitors are invited to experience the Machining Transformation (MX) up close.

30 years ago, DMG Mori opened its doors in Pfronten for the first open house exhibition – today, our event in Pfronten is a tradition in the industry.

Irene Bader, Board of DMG Mori

"We are starting a year full of innovations and the diverse opportunities of our MX—Machining Transformation. I look forward to many discussions and meeting our customers, partners, and visitors from all over the world," says Irene Bader, board member of DMG Mori, giving an outlook on the event. Five world premieres will be presented: The DMU 60 eVo 2nd Generation and the DMX 60 U as well as the DMX 80 U stand for innovative manufacturing solutions in milling, processing complex workpieces as completely as possible with integrated processes. The new Ultrasonic 20 linear 3rd Generation is the most precise 5-axis simultaneous machining center, revolutionizing ultrasonic-assisted milling and optionally grinding of advanced materials. The CTX 750|1250 is expected to impress in terms of performance, precision, and energy efficiency. Visitors can experience the assembly of high-end machining centers like the DMU 600 P and DMC 340 FD μPrecision up close in DMG Mori's largest European plant.

Gallery

30 years of DMG Mori open house exhibition in Pfronten – over 100 years of precision and innovation at the largest European production site.(Image: DMG Mori)

The modular PH Cell 500 offers space for up to 32 pallets, each measuring 400 millimeters x 400 millimeters. High ergonomics and easy operation are ensured by the swivel setup station and touchscreen control.(Image: DMG Mori)

In the XXL Factory, visitors can experience live the assembly of high-end machining centers such as the DMU 600 P and DMC 340 FD μPrecision.(Image: DMG Mori)

The E-Pallet features a smart interface for controlling electrical and hydraulic devices.(Image: DMG Mori)

Gallery with 6 images

For our customers, it is about shaping a quality-oriented, competitive, and sustainable production today and in the future.

Cornelius Nöß, Managing Director of DMG Mori Pfronten GmbH

"DMG Mori offers solutions in industries such as Aviation & Space, Die & Mold, Semiconductor, and traditional mechanical engineering based on the Machining Transformation (MX) guiding principle, with decades of experience," says Cornelius Nöß, Managing Director of DMG Mori Pfronten GmbH. Process integration increases efficiency by consolidating machining steps such as milling, turning, and grinding. Examples are the DMC 125 FDS Duoblock and the CTX gamma 2000 TC shown at the in-house exhibition in Pfronten. Automation creates continuous machine availability and thus higher production capacities, as demonstrated by the Robo2Go Max live on the CTX gamma 2000 TC. Digital Transformation (DX) supports technology cycles with Celos X Widgets for more efficient planning and simulation of production processes. Together, these pillars and additional measures, such as adaptive coolant supply, favor the Green Transformation (GX), leading to more sustainable production with reduced energy consumption.

For 24/7 production and increasing spindle run times, DMG Mori presents the complete PH-Cell series for pallet handling with a transfer weight from 300 to 2,000 kilograms, as well as the PH Cell Twin for linking two machines. The new e-Pallet System revolutionizes the traditional machine table, enables the use of smart clamping devices, and utilizes intelligent software. Additionally, it increases flexibility and optimizes processes. The intuitive operation is complemented by the Clamping Master.

New evolution in universal machining

With the DMU 60 eVo 2nd Generation, DMG Mori sets new standards in 5-axis universal machining and marks a milestone for precision and productivity. Based on the unique table kinematics, the proven machine concept has been fundamentally redeveloped to meet the increasing demands for accuracy, dynamics, and flexibility. Therefore, the DMU 60 eVo 2nd Generation successfully serves DMG Mori's Machining Transformation (MX) concept: The machine integrates manufacturing processes such as mill-turn machining, gear milling using the Gearskiving technology cycle, and grinding. This process integration transforms the DMU 60 eVo 2nd Generation into a multifunctional machining solution that can flexibly adapt to various requirements and industries, fully leveraging the potential of groundbreaking machining technology. Intelligent automation solutions optimize machine utilization on demand around the clock. Modern control options—a Sinumerik One and a Heidenhain TNC 7—on Celos X pave the way for Digital Transformation (DX).

The most precise 5-axis machine from DMG Mori

The new Ultrasonic 20 linear 3rd Generation for ultrasonic-assisted grinding once again demonstrates that DMG Mori continues to develop proven technologies with a high degree of innovation. The machine tool manufacturer has completely revised the world premiere with the experience of 600 installed predecessor models, entering a new sphere of positioning accuracy. According to reports, 2 micrometers in the linear axes and 2 arc seconds in the tilt-rotary axis even surpass the μPrecision technology. Equipped with Ultrasonic technology, DMG Mori's most precise 5-axis simultaneous machining center revolutionizes ultrasonic-assisted milling and optionally grinding of Advanced Materials like glass, ceramics, and demanding composites for the semiconductor industry. The ultrasonic superimposition of tool rotation with amplitudes of up to 15 micrometers reduces process forces by 50 percent, allowing for higher feed rates, improved surface finishes, and longer tool life as needed.

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Future-proof manufacturing with the DMX-U series

Based on the proven and robust construction of the 3-axis DMV vertical milling machines, DMG Mori has developed the DMX 60 U and DMX 80 U for the 5-sided machining of complex workpieces weighing up to 300 and 350 kilograms, respectively. With travel paths of 600 millimeters × 600 millimeters × 510 millimeters (approx. 23,6 in × 23,6 in × 20,1 in) for the DMX 60 U and 800 millimeters × 600 millimeters × 510 millimeters (approx. 31,4 in × 23,6 in × 20,1 in) for the larger model, the new universal machining centers cover a wide range of components in general mechanical engineering, tool and mold making, as well as other demanding industries. A basis for high precision requirements is the monolithic machine bed made from solid cast components and the wide roller guides. They provide the DMX U models with 45 percent higher rigidity compared to the DMV series and enable dynamic machining with rapids of up to 42 meters per minute (approx. 137 ft). Extensive measures for temperature compensation ensure high thermal stability and thus consistently precise manufacturing, while direct measuring systems and direct drives in the X and Y axes guarantee high positioning accuracy. The roundness accuracy is 6 micrometers. Furthermore, the DMX 60 U and DMX 80 U, thanks to numerous automation solutions, the app-based control system Celos X, and energy-efficient operation, are ideal machines within the framework of Machining Transformation (MX).

World premiere: CTX 750|1250—Top performance and precision through 6-sided complete machining

The Machining Transformation (MX), with which DMG Mori is shaping the future of machine tool manufacturing, has a direct impact on product development. A testament to this is the sixth generation of CTX universal turning machines. As the latest addition to the series, the CTX 750|1250 sets new standards in performance, precision, and energy efficiency. On a footprint of just 11.7 square meters (approx. 14 sq yd), it offers ample space for workpieces measuring ø 700 millimeters × 1.290 millimeters (approx. 27,6 in × 50,8 in). The interaction of the left and right spindle, the optional Y-axis with ± 85 millimeters of travel (approx. 3,3 in), and the driven tools with up to 6,000 revolutions per minute ensure productive 6-sided complete machining of complex geometries with maximum precision using integrated processes. The high-rigidity machine concept of the CTX 750|1250, linear guides up to 55 mm wide (approx. 2,2 in wide), holistic cooling measures, and direct measuring systems from Magnescale ensure positioning accuracies of 6 μm and 12″. The spindles of the CTX 750|1250 play a crucial role in the high-performance machining.