Research Shorter drying time in battery production

From Lina Demmel | Translated by AI 2 min Reading Time

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In a research project at RWTH Aachen, it was possible to significantly reduce the drying time in battery production. The laser technology used also consumes less energy.

As part of the IDEEL research project, project partners from industry and research are developing a laser-based drying process for a more climate-friendly and economical series production of lithium-ion batteries.(Image: Fraunhofer ILT)
As part of the IDEEL research project, project partners from industry and research are developing a laser-based drying process for a more climate-friendly and economical series production of lithium-ion batteries.
(Image: Fraunhofer ILT)

The "Production Engineering of E-Mobility Components" (PEM) department at RWTH Aachen University (Germany) has reportedly managed to reduce the drying time for LFP cathodes and graphite anodes of lithium-ion batteries by more than 60%. Several partners have developed a new laser process for this purpose in the IDEEL research project, which also significantly reduces energy consumption.

The Fraunhofer Institute for Laser Technology (ILT) has been able to double the web speed for coating and drying in a continuous process to five meters per minute as part of the funded project. At the same time, the space requirement for the manufacturing step has been reduced.

Technically and economically viable

"Laser drying in the production of lithium-ion batteries can be implemented technically and economically viable on an industrial scale," is convinced PEM director Achim Kampker.

In the project, work is also being done on the materials used. The partners are currently developing silicon-containing anodes at the MEET battery research center of the University of Münster (Münster Electrochemical Energy Technology) to increase the performance of the batteries. In close collaboration with the researchers at the PEM chair and at the Fraunhofer-ILT, the new developments will then be tested for their compatibility with the laser drying process and adjustments will be made if necessary.

Surveys by project partner Fraunhofer Research Facility for Battery Cell Production (FFB) among users from industry and research are also expected to continuously provide new data on current requirements for drying processes and enable practice-oriented development work.

Background Project IDEEL

As part of the research project "Implementation of Laser Drying Processes for Economical & Ecological Lithium-Ion Battery Production" (IDEEL), project partners from industry and research have been developing a laser-based drying process for more economical series production of lithium-ion batteries since October 2021. By the planned end of the project in September 2024, among other things, work is to be done to scale the drying process to up to 30 meters per minute.

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