Dynamic triad 3D printing, AI and electrification make automobile manufacturing more efficient

Source: Globaldata | Translated by AI 2 min Reading Time

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The global automotive industry is very quickly implementing new possibilities as part of the development of Industry 4.0, as noted by Globaldata. There are good reasons for this...

Electric cars already have far fewer components in the engine area than combustion engines. Therefore, car manufacturers and suppliers need to adapt to the new situation, as recommended by Globaldata. This works with a combination of 3D printing, AI, and electrification.(Image: T. Wahn)
Electric cars already have far fewer components in the engine area than combustion engines. Therefore, car manufacturers and suppliers need to adapt to the new situation, as recommended by Globaldata. This works with a combination of 3D printing, AI, and electrification.
(Image: T. Wahn)

Rapidly introducing innovative technologies that range from robotics to the integration of artificial intelligence (AI) and machine learning is important for the automotive industry. The whole thing is primarily driven by the need to increase production efficiency and eliminate the factor of human error in complex manufacturing processes, as stated by GlobalData, a specialist in data and its analysis. Key advances currently taking place in the realm of automotive manufacturing and its associated supply chain include the implementation of AI in manufacturing processes, 3D printing, and the electrification of vehicles, as specified by GlobalData. AI, for example, is integrated into various stages of product development, spanning from design to vehicle assembly. AI thus promotes the development of alternative and more efficient vehicle designs, streamlines prototype development, optimizes production and assembly processes, and enhances vehicle testing. Furthermore, AI plays a crucial role in supply chain management and ensures a seamless and efficient workflow throughout the entire development cycle.

With AI, 3D printing also gets rolling

And the integration of AI into automotive manufacturing has significantly increased production efficiency there. Manufacturers, for example, use AI-generated design algorithms to explore multiple design options to optimize the vehicle's weight, strength, packaging, and performance. AI is also transforming manufacturing through robotics and automation. AI-assisted robot systems can now perform complex tasks that are laborious for human workers, thereby improving manufacturing quality, reducing waste, and increasing performance. These advances make the overall process more efficient and cost-effective. And 3D printing is accelerating the prototyping and production phases, reducing material waste, and thereby also lowering the total production cost. Additive manufacturing is, therefore, promoting the industry's goals for sustainability and performance improvement in the age of electrification. In the near future, 3D printing will significantly influence manufacturing methods by supporting rapid prototyping and challenging traditional approaches that rely on specialized tools and long production times. Notably, it also enables the development of complex components and custom parts that are often difficult or impossible to manufacture with conventional methods.

The mobility transition needs the right software

And electric vehicles consist of fewer components compared to vehicles with combustion engines. However, this significantly affects the variety and quantity of parts produced by suppliers. The transition to vehicle electrification, according to GlobalData, therefore requires substantial adjustments, including a growing need for skilled workers who are familiar with high voltage systems and electronics. These manufacturing trends inevitably drive changes in all areas of the automotive industry and transform its worldview. The future of the automotive industry lies, for example, in the seamless integration of advanced software tools that drive sustainable growth and innovation in all facets of the business. In the next five years, GlobalData predicts, substantial improvements in automotive production and the supply chain are required to meet this development at the vehicle level.

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